- Legal information
- Document information
- Preface
- 1Fundamental safety instructions
- 2Introduction
- 3Fundamentals
- 4Safety program of the F-PLC
- 4.1Overview
- 4.2Structure of the safety program
- 4.3Fail-Safe Blocks
- 4.4Safety Administration Editor
- 4.5Restrictions in the programming languages FBD/LAD
- 4.6Instructions for the safety program
- 4.7F-runtime groups
- 4.8Creating F-blocks
- 4.9Using libraries
- 4.10Safety-relevant communication
- 4.11Access to SI-drives and F-I/O
- 4.12Programming startup protection
- 4.13Implementing a user acknowledgment
- 4.14Data exchange between the standard user program and safety program
- 5Safety functions integrated in the drive
- 5.1SS1 Basic:
- 5.2SS1
- 5.3STO (Basic/Extended)
- 5.4SBC (Basic/Extended)
- 5.5SS2
- 5.6SOS
- 5.7SLS
- 5.8SSM
- 5.9SAM
- 5.10SBR
- 5.11SDI
- 5.12SLP
- 5.13SP
- 5.14SBT (diagnostic function)
- 5.15SCA
- 5.16SLA
- 5.17Safe referencing
- 5.18Safe actual value acquisition
- 5.19Safe gearbox stage switchover
- 5.20Forced checking procedure
- 6Controlling safety functions integrated in the drive
- 7Commissioning and configuring
- 7.1Handling overview
- 7.2Configuring safety-relevant components
- 7.2.1Handling overview for configuring
- 7.2.2Activating Safety Integrated plus
- 7.2.3Configuring additional safety-related components
- 7.2.4Loading the configuration into the controller
- 7.2.5Allocating and assigning a PROFINET device name
- 7.2.6Assigning F-destination addresses, address type 1
- 7.2.7Assigning F-destination addresses, address type 2
- 7.2.8Checking the PROFIsafe address
- 7.3Generating a safety program
- 7.3.1Overview
- 7.3.2Create receive/send data as PLC tags
- 7.3.3Adapting the settings of the F-runtime group (optional)
- 7.3.4Setting up access protection
- 7.3.5Parameterizing EMERGENCY STOP
- 7.3.6Implementing user acknowledgment for global reintegration
- 7.3.7Acknowledging messages related to safety functions integrated in the drive
- 7.3.8Deselecting safety functions integrated in the drive
- 7.3.9Initiate a forced checking procedure (test stop)
- 7.3.10Programming the wiring test
- 7.4Loading the configuration
- 7.5Configuring NC and drive-specific safety settings
- 7.5.1Overview
- 7.5.2Setting software options
- 7.5.3Activating the safety commissioning mode
- 7.5.4Selecting the safety functional scope
- 7.5.5Parameterizing the setpoint speed limiting
- 7.5.6Parameterizing reaction of the stop response
- 7.5.7Parameterizing an encoder
- 7.5.8Configuring encoderless operation
- 7.5.9Configuring telegrams
- 7.6Configuring safety functions integrated in the drive
- 7.7Finalizing commissioning
- 7.8Series commissioning
- 8Diagnostics
- 8.1Diagnostics guide
- 8.2System alarms and diagnostic screens for F-PLC and F-I/O.
- 8.3Diagnostic functions in SINUMERIK Operate
- 8.4General information about displaying and evaluating diagnostic information
- 8.5Checksums
- 8.6Stop responses
- 8.7Using the fault buffer and safety message buffer
- 8.8Configuring the message buffer and alarm buffer
- 8.9Acknowledgment
- 9Acceptance test with SINUMERIK Operate
- 10Component replacement (software/hardware)
- 11Data descriptions
- 11.1Machine data
- 11.2NC tags
- 11.3System variables
- 11.4Standard telegram start addresses
- 11.5Telegram structure and data
- 11.6Process data
- 11.6.1Overview: Process data in telegrams
- 11.6.2PROFIsafe process data
- 11.6.2.1S_STW1: Safety control word 1
- 11.6.2.2S_ZSW1: Safety status word 1
- 11.6.2.3S_STW2: Safety control word 2
- 11.6.2.4S_ZSW2: Safety status word 2
- 11.6.2.5S_SLS_LIMIT_A: SLS limit value input
- 11.6.2.6S_SLS_LIMIT_A_ACTIVE: Active SLS limit value
- 11.6.2.7S_CYCLE_COUNT: Counter for the safety cycle
- 11.6.2.8S_XIST16: Current actual position value (16 bits)
- 11.6.2.9S_XIST32: Current actual position value (32 bits)
- 11.6.2.10S_ZSW_CAM1
- 11.6.3SIC/SCC (PROFIdrive) process data
- 11.6.3.1S_STW1B: Safety Control Channel control word 1
- 11.6.3.2S_ZSW1B: SI Motion / Safety Info Channel status word
- 11.6.3.3S_ZSW2B: Safety Info Channel status word 2
- 11.6.3.4S_STW3B: Safety Control Channel control word 3
- 11.6.3.5S_ZSW3B: Safety Info Channel status word 3
- 11.6.3.6S_V_LIMIT_B: Safety Info Channel setpoint velocity limiting
- 11.7Interface signals: Axis/spindle signals
- 11.1Machine data
- 12System features
- 13Switchover from Safety Integrated (system-integrated)
- AAppendix
- Glossary
- Index
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- 2-encoder system
- A
- Acknowledgment, Extended
- Acknowledgment, Extended alarm acknowledgment
- Actual value acquisition
- Actual value acquisition clock cycle, S120M
- Actual value synchronization, Encoder
- Advanced Functions
- Alarm, Extended alarm acknowledgment
- Alarm buffer
- (Buffer)
- B
- Basic Functions, SBC
- Basic Functions, SS1
- Basic Functions, STO
- Basic Functions, STO for HLA
- Bit memory
- Block, DB1010
- Block, DB1010..1019
- Block, DB31..DB61
- Block, DB8000..16000
- Block, FB1010
- Block, FB1010..1019
- Block, FB11
- Block, FB3999..7999
- Block, F-block
- Block, FC1010..1019
- Block, OB35
- Buffer, Standard alarm buffer
- C
- Checksum, Global checksum
- Checksum, Master checksum
- Checksum
- (Checksum)
- Communication, Standard user program and safety program
- Communication failure
- Communication failure, ESR
- Component replacement, After Safety Integrated has been commissioned
- Component replacement, Effects
- Component replacement, POWER ON and acceptance test
- Component replacement, Required measures
- constants, Boolean
- CRC
- (Checksum)
- D
- Data block
- Data transfer, From safety program to standard user program
- Data transfer, From standard user program to safety program
- Data types, For safety program
- DB access, fully qualified
- Debounce time
- Delay time, SBR
- Delay time, SS1
- Drive type, Drive without NC axis assignment
- Drive type, External drive with NC axis assignment
- Drive type, Integrated drive
- Drive type, PLC-controlled NC axis
- Drive type, Third-party motor with absolute encoder
- E
- Emergency Stop button
- EN
- EN 61800-5-2
- Encoder, Actual value synchronization
- Encoder, Types for HLA
- Encoder systems
- Encoder types
- Encoders with sin/cos 1 Vpp signals
- ENO
- ESR, Communication failure
- Extended alarm acknowledgment
- F
- F system block, Number range
- F01611, Fault value 1000
- Fault reaction function
- Fault response
- F-block, Copying
- F-DB
- F-DB, Creating
- F-DB, F-shared DB
- F-FB
- F-FC
- F-I/O, Removing and inserting during operation
- F-I/O access
- F-I/O access, Via the process image
- F-I/O DB, Number range
- F‑I/O DB
- Filter, On/off test
- Filter time
- (Debounce time)
- Firmware update
- Firmware update, POWER ON and acceptance test
- F-OB
- Forced checking procedure
- Forced checking procedure, Extended Functions
- F-runtime group
- F-shared DB
- Fully qualified DB access
- Function test
- G
- H
- Hardware components
- HLA, Permissible encoder types
- HLA, Supported Extended Functions
- HTL/TTL encoders
- I
- Increased position tolerance
- Information for those switching over from a different system, Comparison of stop responses
- Information for those switching over from a different system, Differences between Safety Integrated and Safety Integrated plus
- Information for those switching over from a different system, Migration overview
- Information for those switching over from a different system, SBT
- Information for those switching over from a different system, Using variables
- Instance DB
- Internal armature short-circuit
- J
- K
- L
- Limit value violation
- Local data
- M
- Main safety block
- N
- O
- Operand area, For safety program
- Operating system update
- Operations, for the safety program.
- P
- Parameter types
- Position tolerance
- Position tolerance, Increased
- Process data, S_CYCLE_COUNT
- Process data, S_SLS_LIMIT_A
- Process data, S_SLS_LIMIT_A_ACTIVE
- Process data, S_XIST16
- Process data, S_XIST32
- Process data, control words, S_STW1 (Basic Functions)
- Process data, control words, S_STW1 (Extended Functions)
- Process data, control words, S_STW2 (Basic Functions)
- Process data, control words, S_STW2 (Extended Functions)
- Process data, status words, S_ZSW_CAM1 (Extended Functions)
- Process data, status words, S_ZSW1 (Basic Functions)
- Process data, status words, S_ZSW1 (Extended Functions)
- Process data, status words, S_ZSW2 (Basic Functions)
- Process data, status words, S_ZSW2 (Extended/Advanced Functions)
- Process image
- PROFIBUS DP
- PROFINET IO
- PROFIsafe, Enable control via PROFIsafe
- PROFIsafe, SLS limit value
- Programming, Startup protection
- Programming, Validity checks
- Proof test
- Q
- R
- Replacing, Software components
- Response times
- Response times, Basic Functions via PROFIsafe
- Response times, Basic Functions via terminals on the Control Unit and the Motor Module
- Response times, Extended Functions via PROFIsafe
- Restart protection
- S
- S_CYCLE_COUNT
- S_SLS_LIMIT_A
- S_SLS_LIMIT_A_ACTIVE
- S_STW1, Basic Functions
- S_STW1, Extended Functions
- S_STW1B
- S_STW2, Basic Functions
- S_STW2, Extended Functions
- S_STW3B
- S_V_LIMIT_B
- S_XIST16
- S_XIST32
- S_ZSW_CAM1, Extended Functions
- S_ZSW1, Basic Functions
- S_ZSW1, Extended Functions
- S_ZSW1B
- S_ZSW2, Basic Functions
- S_ZSW2, Extended/Advanced Functions
- S_ZSW2B
- S_ZSW3B
- S120M, Actual value acquisition clock cycle
- Safe Acceleration Monitor
- Safe actual value acquisition
- Safe Brake Adapter, Chassis format
- Safe Brake Control, Chassis format
- Safe Brake Control, SBC
- Safe Brake Ramp, SBR
- Safe Cam
- Safe Cam
- (SCA)
- Safe Direction
- Safe Direction, With encoder
- Safe Direction, Without selection
- Safe gearbox stage switchover
- Safe motion direction
- Safe motion monitoring
- Safe Operating Stop
- Safe Operating Stop, SOS
- Safe referencing
- Safe Speed Monitor, General
- Safe Speed Monitor, Restart
- Safe Speed Monitor, SSM
- Safe Speed Monitor, With encoder
- Safe Stop 1, Basic Functions
- Safe Stop 1, Extended Functions
- Safe Stop 1, Speed controlled
- Safe Stop 1, SS1
- Safe Stop 1, Time and acceleration controlled
- Safe Stop 1, Time-controlled
- Safe Stop 1, With encoder
- Safe Stop 1, With external stop (Extended Functions)
- Safe Stop 1, With OFF3 (Basic Functions)
- Safe Stop 1, With OFF3 (Extended Functions)
- Safe Stop 1, Without encoder
- Safe Stop 2
- Safe Stop 2, Extended Stop and Retract
- Safe Stop 2, SS2
- Safe Stop 2, with external stop
- Safe Torque Off
- Safe Torque Off, Basic Functions
- Safe Torque Off, STO
- Safe Torque Off for HLA, Basic Functions
- Safely Limited Speed
- Safely-Limited Acceleration
- Safely-Limited Position
- Safely-Limited Speed, With encoder
- Safely-Limited Speed, Without selection
- Safety Control Channel
- Safety function
- Safety function, Example
- Safety Info Channel
- Safety Integrated Basic Functions, Stop responses
- Safety Integrated plus (F-PLC)
- Safety program
- Safety program, Operations
- Safety program, Signature
- Safety program, Structuring
- SAM, For SS1
- SAM, For SS2
- SAM (Safe Acceleration Monitor)
- SBA
- SBC, Basic Functions
- SBC, Safe Brake Control
- SBC, Select
- SBR, Delay time
- SBR, For SLS
- SBR, For SS1
- SBR, For SS2
- SCA
- SCA, Description
- SCA, Enable
- SCA, Overview
- SCA, Referencing
- SCA, S_ZSW_CAM1
- SCA, Tolerance
- SCC, See Safety Control Channel
- SDI
- SDI, Crane trolley
- SDI, General
- SDI, Pressure cylinder
- SDI, Protection against jamming
- SDI, Rolling shutter gate
- SDI, Safe Direction
- SDI, Time response
- SDI, With encoder
- SDI, Without encoder
- SDI, Without selection
- Series commissioning, Confirming the hardware CRC
- Series commissioning, General procedure
- Series commissioning, With third-party motor
- SIC, see Safety Info Channel
- SIMATIC Safety, Configuring and programming software
- SIMATIC Safety, Hardware and software components
- SIMATIC Safety, Safety program
- SIMATIC Safety, STEP 7 Safety optional package
- Single-encoder system
- SLA
- SLA, Description
- SLA, Enable
- SLA, Safely-Limited Acceleration
- SLA, Setup mode:
- SLP
- SLP, General
- SLP, Safely-Limited Position
- SLS, Deselect
- SLS, Horizontal conveyors
- SLS, Level
- SLS, Limit value via PROFIsafe
- SLS, Monitoring threshold
- SLS, Safely Limited Speed
- SLS, Select
- SLS, Speed limit values
- SLS, Spindle drive
- SLS, Switching over the monitoring threshold
- SLS, Time response
- SLS, With encoder
- SLS, Without encoder
- SLS, Without selection
- Software components
- SOS
- SOS, Protective door
- SOS, Safe Operating Stop
- SS1, Basic Functions
- SS1, Brake ramp monitoring
- SS1, Braking behavior
- SS1, Delay
- SS1, Delay time
- SS1, Delay time SBR
- SS1, Enable
- SS1, Monitoring mode
- SS1, Principle of operation
- SS1, Protective door
- SS1, Safe Stop 1
- SS1, Safe Stop 1 (Basic Functions)
- SS1, Safe Stop 1 (Extended Functions)
- SS1, SBR
- SS1, Shutdown speed
- SS1, Speed controlled
- SS1, Time and acceleration controlled
- SS1, Time response
- SS1, Tolerance
- SS1, With encoder
- SS1, With external stop (Basic Functions)
- SS1, With external stop (Extended Functions)
- SS1, With OFF3 (Basic Functions)
- SS1, With OFF3 (Extended Functions)
- SS1, Without encoder
- SS1E
- SS1E, SS1 with external stop (Basic Functions)
- SS2
- SS2, Braking behavior
- SS2, Diagnostics
- SS2, Enable
- SS2, Principle of operation
- SS2, Protective door
- SS2, Safe Stop 2
- SS2, Select
- SS2, Speed
- SS2, Time response
- SS2, with external stop
- SS2E
- SS2ESR
- SSM, Centrifuge
- SSM, Restart
- SSM, Safe Speed Monitor
- SSM, Time response
- SSM, With encoder
- Standstill monitoring
- Startup
- Startup protection
- STEP 7 Safety
- STO, Basic Functions
- STO, Internal armature short-circuit
- STO, Safe Torque Off
- STO, Safe Torque Off (Basic Functions)
- STO, Select
- STO for HLA, Basic Functions
- STOP A
- STOP B
- STOP C
- STOP D
- STOP E
- STOP F
- Stop response
- Stop response, Priorities compared to Extended Functions
- Stop response, Priority classes
- Stop response, STOP A
- Stop response, STOP F
- Structure of the safety program
- Switching operation, Timing
- Switching over, SLS level
- Switching over the gear ratio, Safe
- System variable
- (Variable)
- T
- Telegram, 30
- Telegram, 31
- Telegram, 701
- Telegram, 901
- Telegram, 902
- Telegram, 903
- Test stop, Extended Functions
- Time and acceleration controlled
- Two-channel brake control
- U
- User safety function
- V
- Validity check
- Variable, $A_STOPESI
- Variable, $VA_STOPSI
- W
- X
- Y
- Z
- #