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Entry type: Application example Entry ID: 109478439, Entry date: 08/13/2019
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SIMATIC PCS 7 in the pharmaceutical industry “Fermentation” (demo project)

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In this application example, SIMATIC PCS 7 and SIMATIC BATCH are used to depict and control the fermentation process manage with the required high level of efficiency, quality and performance.

Fermentation is the process of cultivating organic materials. This process involves several phases and takes place under strict guidelines and strictly controlled ambient conditions.

The application example is realized as a SIMATIC PCS 7 multiproject in accordance with ISA-88 and provides a template that comprises all typical components, their open- and closed-loop control, the necessary logic and locking as well as the visualization. It is modularly structured and based on standardized equipment and control modules.
 

This application example contains typical equipment modules for controlling a fermentation system, e.g.:

  • Dosing substances
  • Controlling the stirrer
  • Controlling the temperature, the pressure, the airflow rate and the pH values
  • Cleaning the fermenter and transferring the materials

In the application example, the sequence of the entire process is controlled via SIMATIC BATCH.

Advantages
Using the application example has the following advantages:

  • A reduction of the knowledge necessary to develop applications
  • A decrease in the configuration effort
  • More flexible setup and adaptation due to equipment modules
 
Validity
  • SIMATIC PCS 7 V8.1 and SIMATIC BATCH V8.1
  • SIMATIC PCS 7 V9.0 SP1 and SIMATIC BATCH V9.0 SP1

Documentation and Project for PCS 7 V9.0 SP1
  Documentation (2,4 MB) 
  Show mobile friendly
 Registrierung notwendig  Sample project for PCS 7 V9.0 SP1 (144,6 MB) 

Documentation and Project for PCS 7 V8.1
  Documentation (1,9 MB)
 Registrierung notwendig  Sample project for PCS 7 V8.1 (183,5 MB)

Further Information
Media system - Pharma Demo Applications
Application example - SIMATIC PCS 7 in the pharmaceutical industry “Blood Plasma Fractionation”
Application example - SIMATIC PCS 7 in the pharmaceutical industry “Freeze Dryer”
Application example - PCS 7 Unit Template "CIP - Cleaning in Place"
Application example - Equipment Modules for PCS 7 using the example of the Chemical Industry

Last change
Update to PCS 7 V9.0 SP1 and Integration of Smart Alarm Hiding

Security information
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https://www.siemens.com/cybersecurity#Ouraspiration.