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Entry ID: 109747812, Entry date: 07/05/2017
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Safety Integrated - Safety in Factory Automation

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This topic page gives you an overview of the essential documents, entries and links on the topic of "Safety Integrated - Safety in Factory Automation".


Introduction




Take the direct route to optimum machine safety with Safety Integrated. Machine manufacturers and plant operators alike benefit from our pioneering concept that integrates safety technology in standard automation: this significantly reduces engineering costs, ensures reliable and efficient operation, and enables greater availability.

The following table gives you links to help you get started with the topic of "Safety Integrated".


Safety Integrated for Factory Automation - The fast and easy way to safe machines with high availability
Why Safety?
Standards and Guidelines
Certified Products


With Safety Integrated, Siemens provides a unique, all-encompassing portfolio of control, drive and switchgear technology that meets all requirements for the functional safety of machines and plants. Safety Integrated is the consistent implementation of safety technology in accordance with Totally Integrated Automation.

Below you have a list of useful links regarding our Safety Integrated products.

  • Product information
  • Manuals
  • Application examples and libraries
  • FAQs
  • Downloads
  • Certificates


SIMATIC Safety




One controller, one engineering concept, one communication system for standard and fail-safe automation

SIMATIC Safety Integrated is the seamless integration of machine safety in the SIMATIC automation system. You therefore use one system for your standard and fail-safe automation at the same time. For you, this genuine integration means: added value included.


Product information

Delivery release for STEP 7 Safety Basic / Advanced V14 SP1
Product cancellation and total product discontinuation: SIMATIC STEP 7 V13 SP1, SIMATIC STEP 7 Safety Advanced V13 SP1 and SIMATIC WinCC V13 SP1 Engineering
Delivery Release for SIMATIC S7-1500 Software Controller V2.0
SIMATIC S7-1200 CPU firmware update V4.2
Delivery Release for Failsafe SIMATIC S7-1500 CPU 1516F-3 PN/DP and CPU 1518F-4 PN/DP


Manuals

SIMATIC Industrial Software SIMATIC Safety - Configuring and Programming
SIMATIC S7-1500 F CPUs
SIMATIC S7 S7-1200 Functional Safety Manual
SIMATIC ET 200SP Fail-safe IO Modules
 Programming Guideline Safety for SIMATIC S7-1200/1500


Application examples

Implementing Safety Functions by the SIMATIC S7-1200 with Safety Integrated (Video)
Safety Applications with S7-1200 FC CPU
Emergency stop up to SIL 3 / PL e with a fail-safe S7-1500 controller
Monitoring the feedback circuit in the safety program
Using the Mobile Panels 2nd generation in Fail-Safe Applications
Specification of Limit Values for Safely Limited Speed (SLS) from a Non-Safety HMI
Interaction of SIMATIC control technology with SINAMICS drives


FAQs

Know-how protection in fail-safe programs
Why can you not open a project created with a previous version of STEP 7 Safety Advanced in the current version of STEP 7 (TIA Portal)?
Which parameter do you have to set in STEP 7 (TIA Portal) when loading into the S7-1200F-CPU is interrupted with this message: "Loading the hardware configuration failed (0020-61 2 0)."?
How can an overflow of arithmetic operations in the fail-safe program be intercepted?
How do you implement higher-level safe switch-off of the power supply of functionally non-safe standard modules?


Downloads

Service Pack 1 for SIMATIC STEP 7 Safety V14 (including TRIAL)
SIMATIC STEP 7 Safety Advanced V14 – TRIAL
SIMATIC STEP7 Safety Reaction Time Table SIMATIC S7-1500F / S7-1200F
S7 Distributed Safety V5.4 and V5.4 + SP 1,2,3,4,5: Product Information on F Execution Times and F Monitoring and Response Times


Further links

Where can you find the TÜV certificates relevant for SIMATIC S7 F/FH systems?
TIA Portal - An Overview of the Most Important Documents and Links - Safety



SINAMICS Safety




Simply safe - twice the efficiency

With Safety Integrated in the SINAMICS drives you make the decision not only for an excellent technical solution but also for optimum support safety matters.


Product information

SINAMICS Home Page
SINAMICS Safety Home Page
Safety Integrated Drive Technology and Motion Control (document)
SINAMICS G120 Commissioning of Safety Functions (Video)
Delivery release of TIA Portal V14 SP1
Delivery release SINAMICS Startdrive V14 SP1 S120 Option
Suitable motors and encoders for the Safety Integrated functions of the SINAMICS S120 drive system and for SINUMERIK Safety Integrated
SINAMICS Startdrive List of secondary conditions


Manuals

SINAMICS G converters, Safety Integrated for entry level personnel
Safety Integrated Function Manual for SINAMICS G110M, G120, G120C, G120D and SIMATIC ET 200pro FC-2
SINAMICS S120 Safety Integrated Function Manual
SINAMICS G130, G150, S120 Chassis, S120 Cabinet Modules, S150; Safety Integrated


Application examples

SINAMICS G120: Application to support the acceptance test of the Safety Integrated Functions
SINAMICS S: S110/S120 Safety Acceptance Test
SINAMICS Positioning a G110M/G120 (Startdrive) with S7-1500 (TO) via PROFINET/PROFIBUS with Safety Integrated and HMI
SINAMICS S: Safety-control of a S120 using S7-300/400 (STEP 7 V5) with PROFINET and Safety Integrated (encoderless via PROFIsafe)
SINAMICS Application Examples of Motion Control
Interaction of SIMATIC control technology with SINAMICS drives
SIMOTION/SINAMICS: Triggering drive-internal safety functions via SIMOTION and PROFINET with PROFIsafe (I device F proxy)


FAQs

SINAMICS, Safety Integrated: deactivation of the speed acceleration monitor (SAM) with overlaid SOS delay time
SINAMICS S120/S110, SIMOTION D: Connection of F-DIs to F-DOs
SINAMICS G: Currently available firmware releases and the upgrade/downgrade options
SINAMICS G Safety Integrated: Response to a discrepancy with active STO via the terminals on the PM240-2 FSD and FSE Power Modules
SINAMICS G120, G120C (CU240E-2): Commissioning or reset the Basic Safety Functions (STO) using the BOP-2


Downloads

SINAMICS Startdrive V14 SP1
SINAMICS MICROMASTER STARTER


Certificates

SINAMICS Startdrive V14 SP1
SINAMICS MICROMASTER STARTER



SINUMERIK Safety




Automation for Safety and Productivity

Implementing innovative safety concepts that offer maximum safety for personnel and machines is particularly easy with SINUMERIK Safety Integrated. In combination with the SINAMICS drive system, the integrated safety functions of our SINUMERIK machine tool controls provide an optimum solution.


Product information

Link collection on the topic of SINUMERIK Safety Integrated
SINUMERIK F-IO Connect
SINUMERIK 840D sl New features for Safety Integrated in Software Versions 4.7 SP2 and 4.7 SP3
SINUMERIK 828 – new features for Safety Integrated in software release 4.7 SP2


Manuals

System overview for "SINUMERIK Safety Integrated" with SINUMERIK 828 and SINUMERIK 840D sl
SINUMERIK 840D sl/SINAMICS S120, SINUMERIK Safety Integrated
SINUMERIK 828D SINAMICS S120 Safety Integrated


Application examples

SINUMERIK 840D sl Safety functions: Calculation examples for safety functions at horizontal axes
SINUMERIK 840D sl Safety functions: Calculation examples for an axis subject to gravitational force
Emergency stop at performance level e with SINUMERIK 840D sl
SINAMICS Brake Test with SINUMERIK 840D sl
SINUMERIK 840D sl: Mode selection using standard components


FAQs


Certificates

Functional Safety/Safety of Machinery, Manufacturer



SIRIUS Safety




SIRIUS Safety Integrated: Detecting, Evaluating and Reacting – All from the same source

SIRIUS is the industrial switchgear technology from Siemens. For simple safety functions it includes everything you need for efficient implementation of a comprehensive and cost-effective safety chain: from detecting to evaluating to reacting. The SIRIUS 3SK safety relays help implement local safety functions very easily. They interact perfectly with sensors and actuators meeting all the requirements for the fast, simple and reliable configuration of complete safety chains.


Manuals

Application Manual - SIRIUS Safety Integrated
Equipment Manual - SIRIUS 3SK1 safety relays
Manual - SIRIUS 3SK2 Safety Relays
Manual SIRIUS 3RK3 Modular Safety System (MSS)
Configuration Manual - SIRIUS 3SE5/3SF1/3SE66/3SE67 position switches
Operating Manual SIRIUS engineering Safety ES V1.0 (Software)
System Manual - SIRIUS ACT with PROFINET IO


Application examples

SIRIUS Safety Integrated: Emergency stop shutdown to SIL 3 or PL e with a safety relay
SIRIUS Safety Integrated: Protective door monitoring to SIL 3 or PL e with a safety relay
SIRIUS Safety Integrated: Protective door monitoring by means of non-contact safety switch to SIL 3 or PL e with a safety relay
SIRIUS Safety Integrated: Emergency stop and protective door monitoring to SIL 3 or PL e with a safety relay
SIRIUS Safety Integrated: Cascading of safety relays to SIL 3 or PL e
SIRIUS Safety Integrated: Emergency stop shutdown of multiple motors to SIL 3 or PL e with a safety relay
SIRIUS Safety Integrated: Emergency stop shutdown via AS-i to SIL 3 or PL e with a Modular Safety System


FAQs

3SK1 SIRIUS Safety Relays start function
Safe switching of contactors size S6 to S12
Implement the communication connection of the MSS 3RK3 to the different S7 controllers via AS-Interface
How can you read out diagnostics data from a SIRIUS 3RK3 modular safety system using a S7-300/400 CPU?
Diagnostic coverage level to be specified and achievable safety integrity level for subsystems or SRP/CS with electromechanical components


Downloads

SIRIUS Safety ES V1.0 + SP2



Safe Communication





Communication in Safety Technology: Efficiency based on proven standards.

For fail-safe communication, Safety Integrated uses both the tried-and-tested field bus systems AS-Interface and PROFIBUS as well as the innovative Industrial Ethernet standard PROFINET, which allows for new approaches to safe and efficient machines and systems – such as wireless fail-safe communication via IWLAN.


Application examples

SIMOTION/SINAMICS: Triggering drive-internal safety functions via SIMOTION and PROFINET with PROFIsafe (I device F proxy)


FAQs

How do you achieve Shared Device with S7-1500 F-CPU and SINAMICS S120 in the TIA Portal with SIMATIC Safety V13 SP1 and higher?
How do you assign PROFIsafe addresses so that they are unique network-wide and CPU-wide?
What is the difference between the PROFIsafe address types 1 and 2 in relation to the uniqueness of the PROFIsafe address?



Libraries




Block libraries
SIMATIC - Failsafe library LDrvSafe to control the Safety Integrated functions of the SINAMICS drive family
SIMATIC S7-F/P Press Safety Blocks
SINAMICS S: Failsafe SIMATIC S7-300/400/1500 function blocks for storage and retrieval machines with S120
Burner application example for TIA Portal (Burner library)
Burner application example for Distributed Safety
Sequential Muting of a Light Curtain with S7-1500
Diagnostic block for CM AS-i Master ST and F-CM AS-i Safety ST in ET 200SP with visualization via HMI or web browser



Standards




Essential links
Safety Evaluation Tool (SET)
SIMATIC Industrial Software PFDavg and PFH values for components with use in SIMATIC Safety, Distributed Safety and F/FH Systems
Diagnostic coverage level to be specified and achievable safety integrity level for subsystems or SRP/CS with electromechanical components



Training



Courses and webinars