Delivery Release: Valve Monitoring V1.2
Control valves are crucial assets for efficient process management and for ensuring product quality. This is why many valves are serviced, even though it is not yet necessary - or there is a risk of failure that could lead to plant downtime.
Valve Monitoring is a software application that
periodically receives diagnostic data from intelligent valve positioners in a plant (via Maintenance Station)
presents and analyzes these data over time to detect anomalies
calculates trends and predicts recommended maintenance dates, thereby enabling predictive maintenance
creates schedules for optimized maintenance of valves
1. Product Variants
Valve Monitoring is available in 2 variants:
On premise (Option 1)
Cloud (Option 2)
The following requirements apply:
- PDM Maintenance Station V2.0 or higher
OR PCS 7 V9.0.1 or higher
- HART/Profibus connection
Data collection is possible with third-party process systems.
- SIPART PS2 (HART V4 and V5 / Profibus PA V5 and V6)
- Samson 3730 and 3731, REV1 and REV6
Further positioners can be integrated.
PC/Virtual Machine to run Valve Monitoring on premise
Valve Monitoring is offered using a pre-paid concept based on Power Packs. A Power Pack holds a quota of license points. The quota is consumed by ingesting data. Ingesting one or more files per valve and month will consume one license point.
This means, the quota can be spread across a certain timespan and a number of valves. Power Packs may be stacked but only one Power Pack can be active at the same time.
For the Cloud Variant, a base pack is required granting access to the application in the Cloud.
Power Pack 50 (OP)
|On premise license for monitoring 50 valves over 12 months (600 license points)||6BG0000-0AA00-0AB0|
Power Pack 200 (OP)
|On premise license for monitoring 200 valves over 12 months (2400 license points)||6BG0000-0AA00-0AC0|
Power Pack 500 (OP)
|On premise license for monitoring 500 valves over 12 months (6000 license points)||6BG0000-0AA00-0AD0|
Base Pack (CL)
|Cloud license providing access to application||6BG0000-0AA00-1AE0|
Power Pack 50 (CL)
|Cloud license for monitoring 50 valves over 12 months (600 license points)||6BG0000-0AA00-1AB0|
Power Pack 200 (CL)
|Cloud license for monitoring 200 valves over 12 months (2400 license points)||6BG0000-0AA00-1AC0|
Power Pack 500 (CL)
|Cloud license for monitoring 500 valves over 12 months (6000 license points)||6BG0000-0AA00-1AD0|
Maintenance Station V3.0
|HW-SW Bundle required to provide on-site data collection||6ES7650-0RJ03-0YX0|
|APPNODE||Microbox PC SIMATIC IPC427E required to run Valve Monitoring on-premise||6AG4141-3BJ00-0GA0|
|APPSERV||Engineering and configuration service provided by Siemens to start operation||Individual offer|
|VALVECONSULT||Consultancy service provided by Siemens to analyze individual valves and positioners||Via Siemens Industry Card|
Flyer - Valve Monitoring App
Further applications for the process industry can be found on the overview page: Asset and Process Performance Suite for industrial applications and plant monitoring services 109760571.
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