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Entry type: Application example Entry ID: 39168210, Entry date: 10/31/2014
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AS-AS Communication between process control system PCS 7 and Freelance 800F by ABB

  • Entry
  • Associated product(s)
Between the SIMATIC PCS 7 system bus and the Freelance system bus a connection has to be made to realize the data exchange between the controllers AC 800F and AS 417-4. Both system buses work on the basis of Industrial Ethernet with TCP/IP or UDP.
Task
In the case of an expansion or modernization of large plants it is necessary that various process control systems are linked to be able to exchange important data quickly and easily. Linking different process control systems may be very complex due to a big age difference or different manufacturers.

In a plant with "Freelance 800F" process control system by ABB the main operation is renewed and modernized. For economic reasons the controllers in ancillary systems will not be exchanged to maintain the infrastructure, i. e. in the ancillary systems, the old part of the plant, the "Freelance 800F" process control system will be continued to be used. The main operation of the plant will be modernized with the PCS 7 process control system. Therefore the "Freelance 800F" process control system in the ancillary system has to be linked with PCS 7 in the new section of the plant.

Solution
The PCS 7 process control system uses the standard automation system AS417-4 with CP343-1. The "Freelance 800F" process control system uses the AC 800F controller with "EI 813F" communication module.

The following picture shows the combination:

Communication blocks and function blocks are offered for the AS 417-4 in PCS 7 and AC 800F controller in Freelance 800F to realize the data transmission via UDP protocol over Industrial Ethernet. The data consists of variables with data type REAL and BOOL.

The variables, which are send from the AS 417-4 to the AC 800F controller and are received in the AS 417-4 from the AC 800F controller, have to be convert into suitable formats. In the AS 417-4 there are four function blocks for conversion.

  • function block "RecABBRe" to convert a received variable with data type "REAL"
  • function block "RecABBBo" to convert a received variable with data type "BOOL"
  • function block "SndABBRe" to convert a variable with data type "REAL" which is sent to the AC 800F controller
  • function block "SndABBBo" to convert a variable with data type "BOOL" which is sent to the AC 800F controller

This Application Example shows the configuration of the controllers AC 800F and AS 417-4, as well as the call and parametrizing of all function blocks, which are necessary for sending, receiving and conversion of variables.

Validity
This entry was created with SIMATIC PCS 7 V7.1, the procedure is transferable to higher versionen PCS 7.

Download
  Documentation AS-AS Communication between PCS 7 process control system and Freelance 800F by ABB (3,7 MB)

Further information
Integration of an ABB Freelance Controller with PCS 7/OPEN OS V8.0 SP1

Last change
first edition

Security information
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