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Entry type: Application example Entry ID: 58804919, Entry date: 02/20/2017

Safety Laser Scanner with Monitoring Case Switching on an S7-1500

  • Entry
  • Associated product(s)
An assembly cell with a robot has two workstations that can alternately be freely accessed by an operator. During operation, the situation changes due to the movement of the robot: The hazardous area becomes the working area and vice versa.

The following monitoring cases are defined:

  • Case 1: While the robot works at station 1, 
the operator can load or unload at station 2.

  • Case 2: While the robot works at station 2, 
the operator can load or unload at station 1.


To monitor this assembly cell, a SICK safety laser scanner S3000 is to be used in conjunction with a fail-safe SIMATIC S7-1500 (F-CPU).

The laser scanner monitors a danger area, depending on the robot’s position, and shuts down its safe OSSD output (Output Signal Switching Device) upon entering the protective field, which causes the F-CPU to shut down the robot.

F-CPU and laser scanner communicate via PROFINET with the error-secure “PROFIsafe” profile. The robot’s position is detected via two sensors (e.g. SIRIUS position switch).

  Documentation (1,0 MB) 
 Registrierung notwendig  Example project for TIA Portal V13 SP1, configuration file for SICK S3000 (12,8 MB) 

  Documentation V1.0 for S7-300 and TIA Portal V11 (1,4 MB)
 Registrierung notwendig  Example project V1.0 for S7-300 and TIA Portal V11 (2,3 MB)
 Registrierung notwendig  Configuration file V1.0 for SICK S3000 (7,5 KB)

Last Changes
Attachments of V1.0 of the application example re-added

Additional Keywords
Field set, warning field, protective field, Safety Advanced

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