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Entry type: Application example Entry ID: 78463886, Entry date: 01/18/2018
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PCS 7 Unit Template "CIP - Cleaning in Place"

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The PCS 7 Unit Template "CIP - Cleaning in Place" provides a template that comprises all typical components, theire open- and closed-loop control, necessary logic as well as the visualization of a CIP system.

Task
Taking a closer look at a food or pharmaceutical producing facility and its engineering processes, we will find that certain process steps, procedures, and devices will repeat in the same or similar form.
An important process in this regard is automated cleaning of equipment and machine parts. This process gains more importance with increasing facility size, since manual cleaning is no longer possible. One efficient procedure is the “Cleaning in Place” procedure, briefly CIP procedure.
The CIP procedure facilitates on-site cleaning of equipment and machine parts. Disassembly is not required. This type of automated cleaning also saves valuable working time.

Solution
The “CIP” unit template was realized as a SIMATIC PCS 7 multi-project in accordance with ISA S88.01.
The multi-project includes an AS project (user program), an OS project (visualization with process images), and a SIMATIC BATCH facility (production and cleaning recipes).
The AS project was created with Advanced Process Library (APL), BRAUMAT Library, and SIMATIC BATCH modules.

Using this procedure has the following advantages:

  • Reduction of required know-how for developing the application
  • Reduction of time and effort required for configuration
  • Identification of typical controlling strategies
  • Standardized structures
  • Flexible setup through the use of technical functions

Validity
SIMATIC PCS 7 V9.0, SIMATIC PCS 7 V8.2, SIMATIC PCS 7 V8.1, SIMATIC PCS 7 V8.0 SP1

Documentation and demo project V9.0
  Documentation PCS 7 Unit Template "CIP- Cleaning in Place" V9.0 (5,5 MB)
 Registrierung notwendig  Project archiv and SIMATIC BATCH backup "CIP - Cleaning in Place" V9.0 (151,4 MB)

Documentation and demo project V8.2
  Documentation PCS 7 Unit Template "CIP - Cleaning in Place" V8.2 (4,4 MB)
 Registrierung notwendig  Project archiv and SIMATIC BATCH backup "CIP - Cleaning in Place" V8.2 (136,8 MB)

Documentation and demo project V8.1
  Documentation PCS 7 Unit Template "CIP - Cleaning in Place" V8.1 (3,3 MB)
 Registrierung notwendig  Project archiv and SIMATIC BATCH backup "CIP - Cleaning in Place" V8.1 (197,7 MB)

Documentation and demo project V8.0 SP1
  Documentation PCS 7 Unit Template "CIP - Cleaning in Place" V8.0 SP1 (8,7 MB)
 Registrierung notwendig  Project archiv and SIMATIC BATCH backup "CIP - Cleaning in Place" V8.0 SP1 (229,5 MB)

Last changes
Update for PCS 7 V9.0

Additional Keywords
Equipment module, control module, function groups, process tags, process tag types, LM, Logic Matrix, CMT

Security information
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