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Communication Error 810003

Created by: Hervinder at: 4/9/2011 12:06 PM (14 Replies)

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4/9/2011 12:06 PM	Rate (0)
Hervinder Posts: 9 Rating: (0)	Hi We are trying to start up a Vulcan 810 machining centre and the machine had a faulty CCU which has just been replaced and now trying to load the PLC & NCK files. The error " 810003 asynchronous error. error analysis via step 7 required" keeps on coming up when we are loading the files We have been clearing the PLC before loading Will appreciate assistance
Hervinder Posts: 9 Rating: (0)
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4/10/2011 6:34 AM	Rate (0)
Ekalavya Posts: 2964 Rating: (484)	Hello.... What is the indication on CCU card i.e on the Right hand side and what is the status dispaly....on the ccu card are you getting 6 getting displayed in it. How are you loading the backup via step7 / Wincpin Try clearing the NC and PLC files properly....Keep S4 switch position 2 and load thebackup....if have Simatic Manager software try connecting on X122 and go to PLC and check why this error is coming. Check it out... Regards, Ekalavya
Ekalavya Posts: 2964 Rating: (484)
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4/11/2011 11:07 AM	Rate (0)
Hervinder Posts: 9 Rating: (0)	Hi Thanks for your feedback Indication on the CCU is 6 ( pic attached ) We do not know how to load backup via step 7 . We have been clearing the NC & PLC files as instructions below Turn the machine off Switch s3 on ccu to 1 power on and wait till 6 is shown on ccu Power off switch back to 0 power on again When the machine is on Clear the plc by switching s4 to 2 then 3 the sf led will go off and then on again switch to 2 then to 3 wait for ps led to come back on then back to 2 pause one second then back to 0 power off and on again Try reloading data again when booted up We are trying to load the PLC & NCK files using the Sinucom PCIN software and do not have Simatic Manager Software. Kindly advice
Hervinder Posts: 9 Rating: (0)
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4/12/2011 5:42 AM	Rate (0)
Ekalavya Posts: 2964 Rating: (484)	Hello.... Could you take out the CCU card out you can find a battery. Take it out and keep it for 15-20 minutes and then plug it back. Now try loadind the NC -PLC archive file....and check Regards, Ekalavya
Ekalavya Posts: 2964 Rating: (484)
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4/12/2011 7:37 AM	Rate (0)
Hervinder Posts: 9 Rating: (0)	Hi Removed the battery on the CCU card and plugged it back after 20 minutes Indicator on the CCU cycling with the following numbers 1 , 0 , 9 All lights on the CCU on Display screen blank and message at bottom of the screen " mc100 version 05.01.50 : waiting for connection " Kindly advice
Hervinder Posts: 9 Rating: (0)
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4/12/2011 8:45 AM	Rate (0)
Hervinder Posts: 9 Rating: (0)	Hi Carried out the following but no change Dear Mr. Chana, I think, this message "Waiting for connection" is a secondary error. At first must be running your NCU. I think, you must make at first a general reset nc and plc. S3 = 1 and S4 = 3 --> S1 --> reset. After this S4 --> 3, 2, 3, 2, 1, 0. Now must be left and right side LED green and communication must be ok. Now you must load nc and plc startup archiv. Or your nc is defective.
Hervinder Posts: 9 Rating: (0)
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4/14/2011 11:53 AM	Rate (0)
Hervinder Posts: 9 Rating: (0)	Hi Kindly advice what we can do now
Hervinder Posts: 9 Rating: (0)
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4/14/2011 11:58 AM	Rate (0)
Ekalavya Posts: 2964 Rating: (484)	Hello.... What is the error are you getting now? Have cleared your S3(NCK) and S4(PLC) and checked properly..... Regards, Ekalavya
Ekalavya Posts: 2964 Rating: (484)
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4/14/2011 12:30 PM	Rate (0)
Hervinder Posts: 9 Rating: (0)	Hi On Startup Indicator on the CCU cycling with the following numbers 1 , 0 , 9 All lights on the CCU on Display screen blank and message at bottom of the screen " mc100 version 05.01.50 : waiting for connection " Have tried to clear by following S3 = 1 and S4 = 3 --> S1 --> reset. After this S4 --> 3, 2, 3, 2, 1, 0. Now must be left and right side LED green and communication must be ok. Kindly advice
Hervinder Posts: 9 Rating: (0)
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4/14/2011 2:24 PM	Rate (0)
Ekalavya Posts: 2964 Rating: (484)	Hello, Give a try of clearing it again......normally 0-1-9 indicates likes this 0 - The loading of the PLC or COM module in portions delivers an incorrect value 1 – The checksum determined does not correspond to the checksum stored in the header 9 –Unsuccessful memory check for DRAM/SRAM This flash code indicates a storage problem. The reason is a defective power supply unit. /tf/WW/en/Posts/45967#top If you have a PCMCIA card fixed in CCU try remove and put it back if this is not recognized also you may have error...... If you have spare card try replacing it and check..... Regards, Ekalavya
Ekalavya Posts: 2964 Rating: (484)
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