G120S, how to do acceptance test?

Hello Shahjee,

it has something to do with your safety configuration. The list manual states the following possible causes and remedies. There should be also a value with the fault code which helps narrowing down the source.

Cause:

The drive-integrated "Safety Integrated" function on processor 1 requires an acceptance test.

Note:

This fault results in a STOP A that can be acknowledged.

Fault value (r0949, interpret decimal):

130: Safety parameters for processor 2 not available.

Note:

This fault value is always output when Safety Integrated is commissioned for the first time.

1000: Reference and actual checksum on processor 1 are not identical (booting).

- at least one checksum-checked piece of data is defective.

- Safety parameters set offline and loaded into the Control Unit.

2000: Reference and actual checksum on processor 1 are not identical (commissioning mode).

- reference checksum incorrectly entered on processor 1 (p9799 not equal to r9798).

- when de-activating the safety functions, p9501 was not deleted.

2001: Reference and actual checksum on processor 2 are not identical (commissioning mode).

- reference checksum incorrectly entered on processor 2 (p9899 not equal to r9898).

- when de-activating the safety functions, p9501 was not deleted.

2002: Enable of safety-related functions between the processor 1 and processor 2 differ (p9601 not equal to p9801).

2003: Acceptance test is required as a safety parameter has been changed.

2004: An acceptance test is required because a project with enabled safety-functions has been downloaded.

2005: The Safety logbook has identified that a functional safety checksum has changed. An acceptance test is required.

2020: Error when saving the safety parameters for the processor 2.

9999: Subsequent response of another safety-related fault that occurred when booting that requires an acceptance test.

Remedy:

For fault value = 130:

- carry out safety commissioning routine.

For fault value = 1000:

- again carry out safety commissioning routine.

- replace the memory card or Control Unit.

- Using STARTER, activate the safety parameters for the drive involved (change settings, copy parameters, activate settings).

For fault value = 2000:

- check the safety parameters on processor 1 and adapt the reference checksum (p9799).

For fault value = 2001:

- check the safety parameters on processor 2 and adapt the reference checksum (p9899).

For fault value = 2002:

- enable the safety-related functions on processor 1 and check processor 2 (p9601 = p9801).

Re fault value = 2003, 2004, 2005:

- Carry out an acceptance test and generate an acceptance report.

The fault with fault value 2005 can only be acknowledged when the "STO" function is de-selected.

For fault value = 2020:

- again carry out safety commissioning routine.

- replace the memory card or Control Unit.

For fault value = 9999:

- carry out diagnostics for the other safety-related fault that is present.

Note:

STO: Safe Torque Off

See also: p9799 (SI setpoint checksum SI parameters (processor 1)), p9899 (SI setpoint checksum SI parameters (processor 2))